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FLENDER GRAFFENSTADEN

FLENDER GRAFFENSTADEN

Flender Graffenstaden是来自法国的专业齿轮生产商,现在隶属于西门子公司。凭借齿轮制造的悠久历史,Flender Graffenstaden已经具备成为高速齿轮领域的领导者所需的知识和经验。(法国)斯特拉斯堡的工业区在高性能齿轮组领域已经发展了60多年,在电力和油气工业的成功案例多达12000个(减速器或增速器、辅助和特殊齿轮箱)。

1837年,“Etablissements de Strasbourg”集团成立。1841年,Flender Graffenstaden开始加工工具的制造。1844年,Flender Graffenstaden开始生产铁路设备。1872年,“Société Alsacienne de constructions Mécaniques”公司成立。1900年,“Société Alsacienne”(SACM)开始运营其自己的铸造厂。1904年,开始为Ettore Bugatti(埃托里•布嘉迪)生产。1945年,SACM开始拥有自己的齿轮部门。1949年,设计出第一个“涡轮”齿轮。1965年,Graffenstaden工厂发展成为ALCATEL(阿尔卡特)。1984年,GRAFFENSTADEN ENGRENAGES成立。1988年,公司个人股份占到51%,Flender占49%。1993年,Flender集团获得100%的利润。2005年,西门子股份公司接管包括Flender Graffenstaden S.A.S公司在内的Flender股份公司。

在拥有超过12000套齿轮箱的制造经验之上。Flender Graffenstaden为全世界的电力应用、石油炼化、陆上及海上平台的石油与天然气设备、石化及过程工业等应用领域制造高效率的齿轮箱。Flender Graffenstaden拥有中心距150到1500mm的平行轴与整体式高速齿轮箱的制造能力。为了更加贴近客户的定制化需求,Flender Graffenstaden的产品可以达到最大转速40000rpm和最大功率到100 MW。

为了能够完美的传递较高的能量,Flender Graffenstaden对于齿面进行特殊工艺的渗碳或渗氮工艺处理,世界领先的修形工艺保证了在运行过程中载荷均匀的分布到齿面上,使得Flender Graffenstaden的产品在全生命周期中都有极高的可靠性。除了高精度的加工制造与严格的控制标准外,每一台齿轮箱的转子都经过了动平衡分析并且配备了高效率的动压轴承。在齿轮箱制造领域拥有最现代和最悠久的制造技术之上,每一台齿轮箱都会在Flender Graffenstaden最先进的测试车间进行现场测试证明它的高效性能。此外,齿轮箱上还安装了高可靠性的监测探头来监视齿轮箱在现场稳定高效的运行。

整体式齿轮箱

工业类高效压缩系统的解决方案,Flender Graffenstaden 提供单斜齿加推力肩设计的单极或多极啮合的整体式齿轮箱设备。将叶轮直接装在齿轮箱的壳体上,这些设备与被驱动的压缩机或膨胀机(内部集成齿轮压缩机)成为一个整体的设备。
这些多级齿轮箱也包括向电动机、汽轮机、燃气轮机、冷却器和透平膨胀机等应用。
在应用最新的振动分析的技术、径向与推力轴承设计技术、密封系统、对每个转子轴与箱体的有限元分析并且独家拥有超过60年的齿轮箱加工制造经验。Flender Graffenstaden现在可以为提供重量超过50吨与大轮直径3米的整体式齿轮箱设备。

透平齿轮箱

被燃气轮机、汽轮机或电机驱动。Flender Graffenstaden单级和两极双斜齿平行轴齿轮箱在大功率传输与超低功率损耗的应用领域得到了这一领域专业人员的广泛认可。
为了适应传递功率不断增大的需求,Flender Graffenstaden的R&D研发部门的专家、机加工的专家、质检专家和设计工程师组成的团队提供被认证的设计与制造工艺,来保证Flender Graffenstaden生产的设备在依旧高可靠性的前提下传递的功率更大,即使在非常高的功率及节圆线速度情况下。附上高强度的焊接与铸造箱体。Flender Graffenstaden齿轮箱设备可以根据技术文件的需求,在转子轴的自由端装上一台润滑油泵或者盘车装置。

For more than 60 years, Flender Graffenstaden is recognised as the world leader for Gearboxes used in Industrial Power Generation applications including either gas turbine or steam turbine driven generators.

Load Gear units are designed based on API or AGMA standard, and optimized in order to offer the maximum efficiency.

Each product is tested individually on one of our state of the art test bench at full speed, no load condition, partial load test or even back to back locked torque test.
Flender Graffenstaden also manufactures auxiliary gear units used on some of the most common design of Gas Turbines for starting and driving the auxiliary equipment such as compressors, oil pump etc…

Flender Graffenstaden High Performance gear units are used in all processes of the Oil & Gas industry throughout the world :.

Upstream : FPSO’s, Platforms, Onshore fields

Midstream : Pipeliners, LNG tankers

Downstream : Refineries, LNG plant, GTL plant

Petrochemicals : Fertilisers, PTA plant

For those applications, gear units are generally designed based on API 613, and are tailored to customer’s specifications – end users, engineering contractors, and OEM’s. Flender can accommodate mechanical running test at full speed full load, partial load test or even back to back locked torque test.

With an installed fleet of more than 13 000 high speed gearboxes and more than 60 years of experience, Flender Graffenstaden will become your alliance partner for the maintenance of your equipment at the highest technological level of performance and durability.

With our international presence, we have a team of highly skilled service engineers available when you need them.
Customer support is at the heart of Flender Graffenstaden’s philosophy.

Through a long history of gear manufacturing, Flender Graffenstaden has acquired the know-how and the experience to be a leader in the field of high speed gears. The industrial site of Strasbourg (France) has developed a tradition in high performance gear units for more than 60 years and through 13 000 references for the Power Generation and the Oil & Gas industries (speed reducer or increaser, auxiliary and special gearboxes)

Based on an experience of more than 12 000 thousands gear units, Flender Graffenstaden manufactures high efficiency gear units used in all processes in power plants, refineries, offshore and onshore oil and gas installations, petrochemical and industrial process plants around the world.
Flender Graffenstaden provides turbo parallel shafts and integral gear units with centerline distances ranging from 150 to 1500 mm. Designed to meet specific customer needs, our products can reach rotation speeds up to 40000 rpm and powers up to 100 MW.

In order to transmit these high powers, our case hardened and nitrided teeth are grounded with optimized corrections to ensure homogenous load distribution in operation and provide high reliability during the entire service life of the product. In addition to high precision manufacturing and control standards, each gearbox benefits from a dynamically optimized design of shafts and hydrodynamic bearings. Based on the most modern technologies and latest knowledge in the field of gearboxes, every single gear unit is tested in our facility to demonstrate satisfying operation while highly reliable instrumentation is installed to enable efficient monitoring on-site.

 
INTEGRAL GEAR UNITS

For industries looking for high efficiency compression systems, Flender Graffenstaden provides single or multiple meshing integral gear units using single helical and thrust collar designs. With impellers directly mounted to the gear casing, these products form an integral unit with the driven compressors and expanders (integrally geared compressor).
These multi-stage gear units can also incorporate other machines such as electric motors, steam, gas turbines, coolers and turboexpanders.
Using the latest knowledge in vibration analysis, journal and thrust bearing technology, sealing systems, finite element calculations for both shafts and casing and the know-how acquired over 60 years of gear manufacturing, Flender Graffenstaden now provides integral gear units weighting over 50 tons and wheel diameters reaching 3 meters for process plants.

TURBO GEAR UNITS

Driven by gas turbines, steam turbines or electrical motors, our single and double helical turbo parallel shaft gear units are preferred by professionals in search of high power transmission with very low power losses.
To accommodate the constantly increasing transmitted powers, our R&D experts, manufacturing professionals, quality specialists and design engineers team provide qualified design and manufacturing processes, ensuring the production of more powerful but still reliable gear units even at very high powers and pitchline velocities. 
Enclosed in rigid welded steel or cast iron casings, Flender Graffenstaden gear units can be equipped with a lubricating oil pump or a turning device connected to the free shaft ends of the gear train, according to specific needs.

显示全部Datasheet产品规格书    官网:www.flender.com

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